How It Works

From pinout to shipped harness in days. Here's how CABELIO simplifies your workflow.

Step 1: Add Connectors

Select connectors from our internal library. Each connector includes family, part numbers, pin count, pin numbering scheme, and images.

  • Browse our connector library
  • Select connectors for your harness
  • View connector specifications and images
Step 2: Map Pins & Define Signals

Use our two-connector mapping interface to connect pins and define signal types.

  • Click pin A → click pin B to create connections
  • Bulk 1:1 mapping for quick setup
  • Assign signal names and types (Power, Ground, Digital, Analog, etc.)
  • Automatic duplicate detection
Step 3: Define Wire Attributes

Specify wire properties for each connection.

  • Set wire length (required)
  • Select gauge (with smart defaults)
  • Choose color (optional)
  • Configure shield and twist settings
  • Bulk edit support for efficiency
Step 4: Create Bundles

Group wires into bundles and specify overwrap requirements.

  • Organize wires into logical bundles
  • Select overwrap type
  • Add bundle-specific notes
Step 5: Generate Factory Pack

Automatically generate factory-ready documentation with zero ambiguity.

  • Harness overview
  • Connector pinout diagrams
  • Wire list
  • BOM (Bill of Materials)
  • Bundle instructions
  • Build notes
Step 6: Validate & Order

System validation ensures quality, then order directly through the platform.

  • Automatic validation checks
  • Error and warning detection
  • BOM summary and cost estimate
  • One-click ordering
  • Track manufacturing progress